Product Description
Drum Twister Laying Up Machine offered by our company, is designed and manufactured by making use of premium grade of raw materials and upgraded techniques. This machine is widely used for effective cabling of round and sectored power cables. This machine is also widely used for closing of stranded conductors.Drum Twister Laying Up Machine is tested under various parameters to ensure tis excellent working and flawlessness. This machine is good to facilitate loading and unloading of reels. This laying up machine is very effective and economical and safe to use.
Advanced Synchronization and Tension ControlEquipped with full line synchronization and both electronic and manual tension controls, this Drum Twister ensures precise, consistent output even in complex cabling operations. The touch screen HMI and integrated PLC make operation intuitive and highly responsive to varying cable demands.
High Capacity and Versatile PerformanceSupporting cable drums up to 2500 mm in diameter and cable diameters ranging from 10 mm to 90 mm, the machine is suitable for sector, round, compact, and triplex stranding. Its programmable servo traverse and powerful AC servo motors enable high-speed yet accurate production for a broad array of cable specifications.
Safety, Durability, and Low-noise OperationOperator safety and machine longevity are prioritized through emergency stop buttons, guarding, overload protection, and automatic lubrication. Constructed from heavy-duty materials, the machine maintains a noise level below 75 dB(A), providing a safer and quieter working environment in cable manufacturing facilities.
FAQs of Drum Twister Laying Up Machine:
Q: How does the Drum Twister Laying Up Machine achieve precise cable tension and consistent synchronization?
A: The machine utilizes a combination of electronic and manual tension controls along with full line synchronization. The integrated PLC system and touch screen HMI allow operators to fine-tune the process parameters, ensuring uniform tension and synchronized drum and line movements for all cable types.
Q: What types of cables can be processed with this machine?
A: This machine is designed to handle armoured, control, power, and insulated cables. It is compatible with cable diameters from 10 mm to 90 mm and supports various stranding types, including sector, round, compact, and triplex formations.
Q: When is the installation and commissioning of the machine performed?
A: On-site installation and commissioning are included, and are typically performed at the customers location by qualified technicians after delivery, ensuring the machine is fully operational and tailored to specific production requirements.
Q: Where is this Drum Twister Laying Up Machine primarily used?
A: The machine is primarily used in cable manufacturing plants for laying-up and twisting operations required in producing high-quality power and control cables. Its capabilities make it suitable for both domestic and export-oriented cable production facilities.
Q: What processes are automated in the Drum Twister Laying Up Machine?
A: The machine features fully automatic operation, including programmable servo traversing, centralized lubrication, line speed regulation, and computerized PLC control for all major functions. This automation boosts productivity and ensures consistent quality across production runs.
Q: How does the lubrication system support machine performance?
A: It is equipped with an automatic centralized lubrication system that continuously supplies critical moving parts with lubricant. This reduces wear, minimizes maintenance needs, and extends the overall lifespan of the machine.
Q: What are the key benefits of using this Drum Twister Laying Up Machine?
A: Major advantages include high-speed, low-noise operation, precise tension and synchronization, versatility with multiple cable formats, robust safety features, long-term durability, and intuitive computerized controlsculminating in efficient, reliable, and cost-effective cable production.