Send Inquiry

Request To Call Back

Double Twist Bunching Machine

Get a Price/Quote

MOQ : 1 Unit

Double Twist Bunching Machine Specification

Product Type
Double Twist Bunching Machine

General Use
Wire twisting and bunching for cable and conductor manufacturing

Material
High-grade steel & robust alloy structure

Capacity
Up to 800 kg per batch

Weight (kg)
Approx. 4500 kg

Cable Type

Computerized
Yes

Automatic
Fully automatic operation

PLC Control
Equipped with advanced PLC system

Pay Off Type
Double/tension pay-off

Voltage
415 V / 3 Phase / 50 Hz

Motor
AC Servo / High performance induction motor

Cable Diameter
0.2 mm - 4 mm

Screw Diameter
Not applicable (machine does not use extrusion screw)

Dimension (L*W*H)
4900 mm x 1800 mm x 2100 mm

Feature
Low noise, high precision, energy efficient, user-friendly interface

Color
Industrial Blue & Silver

Take-up Bobbin Size
400 mm to 630 mm

Twist Pitch Range
20 mm - 300 mm

Drive Type
AC drive with frequency control

Controller Display
Digital HMI touch screen

Production Monitoring
Real-time diagnostics and error reporting

Power Consumption
Approx. 11 kW

Setting Adjustment
Easy programmable parameters

Lubrication
Centralized automatic lubrication system

Maintenance
Low maintenance design

Bundle Formation
Uniform and consistent

Maximum Twist Speed
3000 RPM

Cooling System
Integrated forced air cooling

Safety Mechanism
Emergency stop, safety guards, interlock system

Noise Level
< 78 dB

Double Twist Bunching Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Week

Delivery Time
1 Week

About Double Twist Bunching Machine

Owing to rich market knowledge, we are providing an extensive range of Double Twist Buncher. It fabricated with of the top class quality of raw materials to increase its shelf life. This buncher is known for its high production capacity and efficient working system. Double Twist Buncher is mainly useful for laying-up of insulated conductors. It is mount with a safer guidance by our experts. It is also useful for making two twist in one turn of the bow.

Advanced Wire Bunching Technology

Our Double Twist Bunching Machine leverages cutting-edge automation with a fully computerized PLC system, ensuring consistent, high-precision cable and wire bundle formation. Conveniently programmable digital HMI enables real-time error diagnostics, making operation simple and efficient for operators.

Built-in Safety and Maintenance Features

Operator protection is prioritized with an emergency stop, safety guards, and interlock systems. The centralized automatic lubrication system, robust construction from high-grade steel and alloy, and integrated forced air cooling collectively contribute to the machine's low-maintenance reliability.

Versatile and Energy Efficient Design

Serving both large-scale exporters and local suppliers in India, this machine accommodates a wide variety of cable sizes and types while maintaining energy consumption at approximately 11 kW. The AC drive ensures frequency control, resulting in low operational noise and improved efficiency for modern manufacturing lines.

FAQ's of Double Twist Bunching Machine:

Q: How does the Double Twist Bunching Machine ensure uniform and consistent bundle formation?

A: The machine employs high-precision control, advanced PLC programming, and real-time diagnostics to manage twist pitch and speed, ensuring each batch is bunched to tight, uniform standards. Programmable parameters help maintain consistency across different cable types and sizes.

Q: What types of cables and materials can this machine process?

A: It is suitable for processing copper, aluminium, PVC, and other insulated cables within a diameter range of 0.2 mm to 4 mm, making it versatile for various conductor and cable manufacturing applications.

Q: When should the machine's maintenance be performed and how easy is it?

A: The machine's low-maintenance design, centralized automatic lubrication, and robust structure minimize routine care. Maintenance schedules can be determined based on usage hours, but the system's real-time diagnostics provide alerts for needed interventions, making upkeep straightforward and predictable.

Q: Where is the Double Twist Bunching Machine typically used?

A: This machine is commonly used in cable and conductor manufacturing facilities, including both small- and large-scale factories. Its design supports the needs of exporters, manufacturers, and suppliers throughout India and internationally.

Q: What process adjustments can operators make on this machine?

A: Operators can easily set or modify parameters like twist pitch, speed, and bobbin size using the user-friendly digital HMI touchscreen. The programmable PLC controller streamlines setup changes to meet diverse production requirements.

Q: How does the safety mechanism function during operation?

A: Safety is managed through emergency stop buttons, comprehensive safety guards, and an interlock system, which ensures that the machine halts immediately if an unsafe situation arises, thus preventing accidents and equipment damage.

Q: What benefits does the integrated cooling and lubrication system provide?

A: The forced air cooling system prevents overheating during high-speed operation, while the centralized automatic lubrication reduces wear and extends the life of critical components, minimizing both unplanned downtime and maintenance costs.

Tell us about your requirement